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The Fast Tool Servo systems enable the diamond turning of surface structures such as micro prisms, lens arrays, torics and off-axis aspheres with departures up to 1000 microns.
The FastCom FTS controller provides tool position commands for the Fast Tool Servo at update rates up to 25kHz. Position commands (including tool compensation) are calculated in real time, without interpolation, utilizing inputs from the existing encoders on the machines axes.
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| Three Models | FTS 1000 | FTS 500 | FTS 70 |
|---|---|---|---|
| Travel | 1000µm ≈119hz 250µm ≈238hz | 500µm ≈168hz 250µm ≈238hz | 70µm ≈ 100hz |
| Max Acceleration | 278m/sec² | 278m/sec² | 400m/sec² |
| Typical Form | <0.6 µm PV | <0.3 µm PV | <0.3µm PV |
| Typical Finish | <9 nm Ra | <5 nm Ra | <3 nm Ra |
| Servo Band Width | 1000Hz | 1000hz | 900hz |
| Fast Control System | |
|---|---|
| Operating System | Windows XP |
| DSP | Sharc ADSP 2106X |
| Typical Update Rate | 15 to 25 kHz |
| D to A Converter | 16 bit |
| DAC Noise | <1bit |
| Update Time Jitter | < 50 ns |
| Position Counter | Full A Quad B |
| GUI | UPx style |
