Goal:
To demonstrate the surface finish and form accuracy results achievable using the Nanoform® X with HS150 work holding spindle on a steep slope aluminum asphere.
Process:
2 Axis diamond turning (X, Z)
Part Details:
Outer diameter: 8 mm
Spherical radius: 2.5 mm
Maximum slope: 52 degrees
Material: Aluminum
Setup photo
Part photo
Process Details:
Tool radius: 0.5 mm
Spindle speed: 2,000 rpm
Feed rate: 5 mm/minute
Depth of cut: 2 µm
Coolant: Odorless mineral spirits
Measurement methods:
Finish: Instrument: Taylor Hobson CCI
Sample area: 150 µm x 150 µm
Form: Instrument: Form Talysurf
Results:
• Surface finish: 1.43 nm Sa
•
Form accuracy: 0.058 µm PV 0.013 µm RMS
Surface data
Form data
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